A tale of three Tees: how to pick fabrics for successful knit sewing

How to pick knit fabric for T-shirts thedreamstress.com

I teach sewing classes, and one of the most popular classes I teach is T-shirts, which covers the basics of sewing with knit fabrics, and some of the trickier techniques you use in T-shirts.

T-shirts aren’t hard to sew: I sew them up in batches of three in under four hours for the lot.  But being easy to sew, and getting a successful T-shirt, very much depends on picking the right fabric for your project, and this is something I find that a lot of people struggle with.

To help, here is a guide to knit fabrics, and a bit of an experiment with how different knits result in different finishes.

The first thing to look for in a knit for a T-shirt is whether it looks like a knit fabric that you have seen made up into T-shirts that you have enjoyed wearing.  After that, there are four things to keep in mind when picking knit fabrics: weight/thickness, stretch, recovery, and stability.

Weight & thickness aren’t actually the same thing in fabrics, as it’s possibly to have a thick but lightweight fabric, but in T-shirt knits they are usually so interlinked I’m going to treat them as one for this post.  Weight is how heavy or light your fabric is: T-shirts can be made in everything from super lightweight ‘paper’ knits, to the much thicker jersey knit of old-fashioned long-sleeved rugby jerseys.

Stretch is how much your fabric stretches.  A knit weave naturally has stretch, and more can be added with the inclusion of elastane/lycra/spandex in the fibre makeup of the fabric.

Stretch is measured in percentages.  A 10cm square of knit with 25% stretch knit will stretch from 10cm to 12.5cm, and a 10cm square of 60% stretch knit will stretch from 10cm to 16cm.  Knits can stretch along the length and/or width.  Knits that stretch only in one direction are usually described as having 2-way stretch, while knits that stretch both along the length & width are described as having 4-way stretch. However  (just to make everyone’s life really difficult and confusing!) some fabric sellers will describe knits with stretch only in one-direction as having 1-way stretch, and knits with stretch along both the length and width as having 2-way stretch.  I like to avoid any confusion by saying “this knit stretches 14% across the width and 0% along the length” or “this knit stretches 12.5% across the width and along the length.”  Knits with both lengthwise & widthwise stretch often don’t have the same amount of stretch in both directions.

Most T-shirt patterns only need widthwise stretch (to go around your body) but other kinds of knit patterns may need both widthwise & lengthwise stretch.  Stretch is hard or soft depending on the amount of effort it takes to make the fabric stretch.

Recovery is how effectively  a knit fabric snaps back when stretched, which helps it to hug your body and keep the garments shape over time.  Fabrics with good recovery usually have higher elastane content, and snap right back.  They are suitable for snugger, body fitting T-shirts, and won’t sag at the elbows etc over time.  Fabrics with poor recovery warp as you stretch them, and may stay warped rather than returning to their original shape.  They are better used for looser fitting Tees, with less shaping.

Stability  is what I have always called  wibblyness.  It’s also called shear (as in engineering shear, rather than how translucent something is).  It’s how much a fabric warps and distorts: very stable fabrics retain their shape very well, and fabrics with poor stability warp and distort as you work with them.

In a knit, stability is somewhat related to stretch and recovery.  Extremely stable knits, like ponte knits, are so stable that while they have good stretch, they will try to shape your body, rather than shaping around your body, and so aren’t suitable for T-shirts, though they are perfect for knit patterns with princess seams and darts.  Very unstable knits drape around your body beautifully, but are hard to work with because they change shape as you sew them.

To demonstrate some of the ways in which these four factors can affect the finished product, I’ve made three very similar T-shirts, from three fabrics with slightly different weights, stretches, recoveries and stability.

Blue: 95% viscose, 5% lycra.  Lightweight knit.  Stretches from 10cm to 14cm across the width, and from 10cm to 13cm along the length.  Moderate recovery.  Poor stability.  This is the lightest fabric, and has the worst recovery, and the worst stability of my three picks.

Red: 95% viscose, 5% lycra.  Midweight knit. Stretches from 10cm to 13cm across the width, and from 10cm to 13cm along the length.

Striped.  95% cotton, 5% lycra.  Midweight knit.  Stretches from 10cm to 15cm across the width, and from 10cm to 14cm along the length.  This is the heaviest fabric (just a wee bit heavier than the red), and the most stable of my picks.

I’ve used a basic T-shirt pattern for all of these (the Deer & Doe Plantain T for the red & blue, and my personal pattern for the striped), and followed the sewing instructions given in basic T-shirt patterns like the Plantain, Renfrew, Tonic etc.  I also used the machine options available on lower-end sewing machines.

I could have improved my results for some of these shirts by using the special tricks & techniques for difficult knits I’ve picked up over the years, or the special options available on my machine (ability to adjust both top and bottom tension, to adjust the foot pressure, etc), but those would all have taken more time, and aren’t possible for every seamstress.  My sewing process was also fairly quick and dirty: demonstration & wear-around-the-farm Tees, not ‘my best advertisement of my skill Tees.’  I wanted to replicate what would happen to a less experienced seamstress, with a fairly basic machine, making a T-shirt.

All three T-shirts shown here are un-ironed, because they sat on my sewing table in a pile all weekend before I photographed them, and I didn’t want to press them until I’d shown you how the different fabrics behaved.  Pressing will, if not fix, at least help, some of the issues the fabrics are having (as the saying goes ‘the iron fixes the seamstresses mistakes’)

So what do my T-shirts  look like?  Let’s start with the red, as my midpoint fabric:

How to pick knit fabric for T-shirts thedreamstress.com

How to pick knit fabric for T-shirts thedreamstress.com

Pretty good.  Because my fabric has slightly less stretch than the recommendation for the Plantain T, and because I didn’t adjust the length & width of my neck binding to compensate for this, I’m getting a tiny bit of warping around the neck binding.  A slightly shorter and narrower binding would have fixed this.

My sleeves sit nicely and smoothly in the armholes:

How to pick knit fabric for T-shirts thedreamstress.com

There is the tiniest bit of rippling around the back of the neck at the double stitching, where the pressure of the double stitching stressed the fabric.  This will wash out, but is a sign of how good the fabric’s recovery is going to be (as in, OK, but not great).

How to pick knit fabric for T-shirts thedreamstress.com

The hem sits nice and flat, and the double-stitching hasn’t formed a ridge:

How to pick knit fabric for T-shirts thedreamstress.com

Not perfect, but not bad.

OK, on to the blue!

How to pick knit fabric for T-shirts thedreamstress.com

How to pick knit fabric for T-shirts thedreamstress.com

Erm.  Even in the full picture you can see some issues.

There is major warping around the neck binding, where the fabric didn’t have enough strength and recovery to withstand the pressure  of the double-stitching:

How to pick knit fabric for T-shirts thedreamstress.com

How to pick knit fabric for T-shirts thedreamstress.com

And slight rippling around the armhole, where the fabric stretched and didn’t snap back as I sewed that seam:

How to pick knit fabric for T-shirts thedreamstress.com

Then you look at the hems:

How to pick knit fabric for T-shirts thedreamstress.com

How to pick knit fabric for T-shirts thedreamstress.com

They are, quite obviously, awful.  What’s happening here is that the Plantain T has a slightly shaped hem, and the fabric is so unstable it warps going around even the slightest curve.  These are so bad that I’ll be unpicking them, stabilising them with hem-tape (a double-sided fusible), and re-sewing.

OK.  Not so great.

Finally, what about the black & white striped T?

How to pick knit fabric for T-shirts thedreamstress.com

How to pick knit fabric for T-shirts thedreamstress.com

In some ways this looks worst on the mannequin, because it’s meant to hug my body, and Isabelle is a bit smaller than I, so the shirt is hanging where it wants to stretch.  This shows that type of knit isn’t so good for draping styles: its a tiny bit too heavy, and too stable, without enough drape.

The extremely stable knit meant that I could easily pattern match the stripes across a side-front seam, resulting in a perfect positive-negative change up and down the stripes:

How to pick knit fabric for T-shirts thedreamstress.com

The neck  sits perfectly flat:

How to pick knit fabric for T-shirts thedreamstress.com

How to pick knit fabric for T-shirts thedreamstress.com

As does the hem:

How to pick knit fabric for T-shirts thedreamstress.com

Because the cotton knit for this shirt is a bit heavier, with such excellent stretch, I was able to go for a snugger, more body conscious fit.  The blue & red are looser, floaty summer Tees, this one is a transitional beginning-to-cool-down autumn Tee.

The verdict?  I’m happy with the stripes and red, and would consider the fabrics equally suitable for Tees, depending on the look I want.  I would recommend both these fabrics to students as being fairly easy to work with, and likely to give a successful result.

Even though the blue shirt looks the worst, it is also the one that took me the longest: the fabric was the most fiddly to work with, and I’ll be spending more time unpicking and re-setting the hem.  I could get the blue fabric to look nearly perfect: it would just be significantly more work, and wouldn’t be possible on every sewing machine.  I might do the blue fabric again if it was really cheap, in a  colour or pattern I LOVED, and I just wanted a not-perfect gardening shirt.

Stretch and weight are pretty easy to tell, and recovery isn’t that hard, but the real thing that makes the blue so unsuccessful is stability: it’s just a wibbly, unstable fabric.  So how do you know to pick an easier, more stable, less wibbly jersey knit for your next (or first) T?

The trick I tell my students is to unroll enough of the roll that they can try to fold the end of the fabric.  Look at my folded Tees:

How to pick knit fabric for T-shirts thedreamstress.com

Same folding pattern, same amount of time to do each, folded by the same person (me):

How to pick knit fabric for T-shirts thedreamstress.com

See how tidy the striped shirt is?

How to pick knit fabric for T-shirts thedreamstress.com

And how the red is pretty tidy:

How to pick knit fabric for T-shirts thedreamstress.com

But the blue is a mess?

How to pick knit fabric for T-shirts thedreamstress.com

Fabrics off the bolt will be like that too: hard to work with, unstable, wibbly knits will be hard to fold, messy and wibbly.

That’s my guide for picking T-shirt knit fabrics: go for the easiest to fold.

There are, of course, lots of other types of knits that you might encounter for T-shirts, from super thin knits (which are often off-grain, which is really bad and hard to work with), to merino knits (Mmmmm….merino!  Usually very easy to work with).

Hopefully this is a bit helpful – good luck in picking fabrics for your  knit sewing  adventures!


  1. MayravB says

    The “try and fold it” advice is excellent. Last year my local Fabricland had 100% rayon knits in beautiful saturated solid colours, so of course I bought a whole bunch of cuts and after nearly tearing my hair out trying to make simple T-shirts I’m realizing it’s not that I’ve completely forgotten how to hem things. What would you use to stabilize the hem? I have knit interfacing, but that would make it stiff, no? The only other option I know about is that iron-on tape you use to quickly make tablecloths and curtains.

    • You could maybe use some sort of starch as you sew it and then wash it out? I’ve done that on a much more stable jersey, so I could get the hem even. Also depending on the style, you could leave the edge raw and let it curl for the effect.

    • Glad this was helpful! Yeah, those viscose/rayon knits are so tempting, but so evil!

      You can buy special hem tape for knits – it’s a double-sided fusible, so you iron-fuse the hem into place, and then stitch it. Because it doesn’t have a base fabric like an interfacing, it doesn’t make your hem too stiff. If you can’t find the actual tape (it can be hard to source in NZ), you can use a regular double-sided fusible like steam-a-seam and cut it into 2cm (or whatever width your hem is) strips.

  2. Excellent, informative article! Thanks for posting this. I may eventually get into making my own t-shirts so that I can experiment with reverse-applique designs on them (I got a reverse applique t-shirt as a birthday present and it’s absolutely gorgeous).

  3. Elise says

    So interesting! I liked the folding part, too, and also noticed that my dresser drawers looked much neater when my means let me improve my wardrobe.

    Ok, what causes hems to flip up on T-Shirts?

    • Sarah says

      I was always told the flip is because the hem is too small – experience seems to bear that out.

      • Yep, too-narrow hems can definitely cause it. It’s something that commercial labels do to save money, as even a few cm less in a hem adds up over thousands of shirts. Tension issues in the hemming can also be a problem.

    • Elise says

      Very interesting! Thanks for the feedback. It happens more on my small daughter’s clothing (since the hems are…smaller), but I haven’t noticed it as much on my own since buying better-quality stuff. Thanks!

  4. The quality of knit in the striped tee is that quality of knit I look for in my tees, and can’t find… *sigh*
    It’s a very helpful overview! Thank you!

  5. Thank you, thank you, thank you!
    I have run into some of these problems but it is a huge help to have them explained in such an organized way!

  6. It certainly makes a huge difference when the fabric is thicker and has that stability. I’ve made quite a few t-shirts and the ones I’ve loved have been the ones that the fabric didn’t fight me. I agree on the merino front too, I love my merino t’s and have made several in the past. My favourite pattern isn’t one that you used, I love the Ottobre Tee; fits perfectly every time.

  7. M in Carolina says

    I’m thrilled to find a post with hints on making tee shirts. My husband just ordered me a serger–it’s on its way from Woot! –a Janome. I made some tees in college with both a sewing machine and serger but prefer the serger. Finding decent tees is become more difficult, so I’m looking forwards to creating my own with the scoop neck opening I like and sleeves longer than the tiny cap sleeve that I’m finding on so many tees. Thanks so much for all your cool information!

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