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The Cassandra Stays Sew Along: Assembling the Panels & Adding Bones

Assembling the Cassandra Stays thedreamstress.com

Previously on The Cassandra Stays Sew Along:

In this instalment of the Cassandra Stays Sew Along your Cassandra Stays are finally going to start looking like a pair of stays.  That’s right: we’re sewing the panels together and adding bones!

The Cassandra Stays Scrooppatterns.com

Assembling the Panels

This isn’t the final sewing-together of panels: this is just a quick assembly so you can do a final fitting before the final assembly of the stays.   You’ll need to either re-sew the seams with stronger stitching if you’re using the Theatrical construction methods, or whip the channels together if you’re using the Historical constructions methods.

You have two options when adding bones and sewing the panels together.  You can either bone the panels first, and then sew the panels together, or sew the panels together, and then add bones.

If I’m sewing the seams by machine, I prefer to bone the panels after I’ve sewn them together.  This method doesn’t work with all styles of stays, because some boning layouts don’t allow you to add bones after sewing the seams.  However it works well for the Cassandra Stays.

Assembling the Cassandra Stays thedreamstress.com

I’ll be sewing the final seam-joins by hand using the historical instructions.  For the purpose of fitting, I’m speeding things up and using a machine.

Assembling the Cassandra Stays thedreamstress.com

I sew all the panels together:

Assembling the Cassandra Stays thedreamstress.com

Assembling the Cassandra Stays thedreamstress.com

Assembling the Cassandra Stays thedreamstress.com

Assembling the Cassandra Stays thedreamstress.com

And then I press the heck out of all the seams:

Assembling the Cassandra Stays thedreamstress.com

(never trust a sewist who doesn’t press more than they sew!)

Assembling the Cassandra Stays thedreamstress.com

Assembling the Cassandra Stays thedreamstress.com

And now that I have assembled stays, I can add bones!

Boning the Stays

When boning the stays I just re-use the bones from my fully boned toile:

Fitting the Scroop Cassandra Stays thedreamstress.com

Some of my bones are longer than the boning channels.  I’m keeping that extra length, just in case I decide I want to keep the seam allowance length for my final stays:

 

Since I’m keeping the length, and will need to do a final trim and shorten of my bones, I’m just cutting down and sanding one end of the bones to be smooth:

Boning the Cassandra Stays thedreamstress.com

If you find that it’s very difficult to insert the bones into the channels, use a pair of pliers:

Boning the Cassandra Stays thedreamstress.com

Hopefully you were careful in measuring your boning channels and don’t need to do that!

And here’s my toile, all limp and de-boned, and my nice stiff fully-boned stays, ready for a final try-on

Boning the Cassandra Stays thedreamstress.com

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